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LevelBlue 2025 Report: AI Threats Hit Manufacturing


LevelBlue 2025 Report: AI Threats Hit Manufacturing
  • by: Business Wire
  • |
  • September 24, 2025

LevelBlue, a leading provider of managed security services, strategic consulting, and threat intelligence, has released its 2025 Spotlight Report: Cyber Resilience and Business Impact in Manufacturing. The report examines how the sector is safeguarding against sophisticated attacks amid growing AI integration for efficiency, process optimization, and automation, highlighting critical preparedness gaps.

Quick Intel

  • Only 32% of manufacturing executives feel equipped for AI-powered threats, 30% for deepfakes, and 37% for rising DDoS attacks tied to geopolitical tensions.
  • Data security and privacy challenges persist, with 54% reporting low to moderate visibility into software supply chains.
  • 65% measure leadership roles against cybersecurity KPIs, and 70% educate on social engineering to foster a security-first culture.
  • 55% allocate cybersecurity budgets at new initiative starts, while 69% say adaptive approaches enable bolder innovation risks.
  • Top investments: Machine learning for pattern matching (71%), cyber processes (69%), gen AI defenses (64%), app security (67%), supply chain security (63%).
  • Recommends aligning resilience with business decisions, easy threat reporting, and external providers for strategy, training, and supplier verification.

Navigating AI-Driven Threats in Manufacturing

As manufacturers leverage AI for streamlined operations, the report uncovers anticipated surges in AI-powered attacks, deepfakes, and synthetic identities in 2025, yet widespread unpreparedness. With DDoS incidents escalating due to geopolitical strains, only a minority of executives express confidence in defenses, underscoring the urgency for adaptive strategies.

Persistent Challenges in Supply Chain Visibility

Data security remains the foremost hurdle, exacerbated by limited oversight into software supply chains, affecting over half of organizations. This opacity heightens vulnerability to disruptions, emphasizing the need for enhanced monitoring and integration of resilience into core processes.

Fostering a Cybersecurity-First Culture

Manufacturers are increasingly tying security to business outcomes, with most now evaluating leaders on cybersecurity metrics and prioritizing workforce training against social engineering. This cultural shift integrates protection into daily operations, promoting shared accountability across teams.

“Cyber resilience is no longer optional—it’s becoming a strategic imperative for manufacturers in order to maintain customer and supply chain trust,” said LevelBlue Chief Security & Trust Officer Kory Daniels. “While it’s encouraging to see increased alignment between cybersecurity initiatives and business goals, the data shows that many organizations still face critical gaps in alignment. Corporate executive alignment and a proactive, adaptive approach are essential to staying ahead of rapidly evolving threats.”

Embedding Resilience in Innovation

Over half of organizations now front-load cybersecurity budgets in new projects, viewing adaptive security as a catalyst for innovation. This proactive stance allows calculated risks, balancing technological advancement with robust defenses against emerging vectors.

LevelBlue's report, based on a January 2025 survey of 220 C-suite and senior manufacturing executives, calls for four key actions: elevate resilience to executive levels, facilitate threat reporting, embed responsibilities organization-wide, and partner externally for strategy, training, and supply chain verification. These steps aim to close gaps, build proactive cultures, and fortify supply chains.

The 2025 Spotlight Report builds on LevelBlue's April 2025 Futures Report, offering sector-specific insights to guide manufacturers through a threat landscape demanding agility and foresight. By prioritizing resilience, organizations can sustain trust, drive innovation, and thrive amid AI-fueled complexities.

Download the complete findings of the 2025 LevelBlue Spotlight Report: Cyber Resilience and Business Impact in Manufacturing here to learn how manufacturing organizations are adapting to the changing threat landscape. This report follows the April 2025 release of the 2025 LevelBlue Futures Report: Cyber Resilience and Business Impact, which can be found here.

For more information on LevelBlue and its managed security, consulting, and threat intelligence services, please visit www.levelblue.com

About LevelBlue

We simplify cybersecurity through award-winning managed services, experienced strategic consulting, threat intelligence, and renowned research. Our team is a seamless extension of yours, providing transparency and visibility into security posture and continuously working to strengthen it.

We harness security data from numerous sources and enrich it with artificial intelligence to deliver real-time threat intelligence – this enables more accurate and precise decision making. With a large, always-on global presence, LevelBlue sets the standard for cybersecurity today and tomorrow. We easily and effectively manage risks so you can focus on your business.

  • Cyber ResilienceManufacturing CyberAI ThreatsSupply Chain Security
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